HydroXpandHandbook

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Decommissioning

HXS-2 · updated 2026-10-01

Safe shutdown and electrical disconnection, depressurising the gas paths, draining and sealing.

The sequence for taking the stack out of the system. It is the same procedure for a long stand-down, a move, or shipping it in for service.

Storage after decommissioning follows the same conditions as in the receiving chapter. Preventing freezing matters most.

  • WhoQualified personnel only
  • OrderStop, depressurise, drain, seal
  • Storage5 °C or above at all times
How to read this chapter

First timeDo the three sections in order. Changing the order is dangerous: never open a line that is still energised or still pressurised.

Done this beforeThe draining procedure is what you need. Opening the pump inlet to atmosphere is the key step.

On this pageSafe shutdown and electrical disconnection

Safe shutdown and electrical disconnection

  1. Reduce the stack current to 0 A and stop electrolysis.
  2. Turn off the DC output, then turn off the external disconnect or breaker.
  3. Do not disconnect the DC cables straight away.
    • Stored charge can remain in the DC circuit even at 0 A: the supply, the cables and the stack.
    • Wait until the supply is fully off and enough time has passed for the charge to dissipate, then disconnect the cables with tools.
  4. Turn off the circulation pump and any temperature control devices.

Depressurise the gas paths

  • Depressurise the connected hydrogen and oxygen discharge paths to ambient, using the normal vent route you used during operation.
  • Where there is a pressure indication, confirm there is no residual pressure.

Drain the electrolyte and seal it

  1. Prepare for draining.
    • Place a labelled, alkali-compatible container under the discharge point and use secondary containment.
    • Route the wet outlet path safely into the container.
  2. Reconfigure the pump so it does not draw from the tank.
    • Disconnect the line between the electrolyte tank and the pump inlet.
    • Leave the pump inlet open to atmosphere so air can enter, which stops it pulling electrolyte back out of the tank.
  3. Provide an air break at IN.
    • Disconnect the IN line from any liquid supply and leave it open to atmosphere, so air can enter as liquid leaves through OUT.
  4. Pump the electrolyte out of the stack.
    • Turn the pump on and discharge until no more liquid comes out of the stack OUT line.
  5. Tilt-drain what remains.
    • Turn the pump off, tilt the stack so the OUT port faces downward, and drain the remainder into the container.
  6. Disconnect and cap.
    • Disconnect the OUT line and cap or plug the OUT port. Cap the IN port as well.
    • Disconnect the external tubing from the H2 ports and plug them as required.
    • Disconnect the DC cables from the stack terminals, taking care that a tool does not cause a spark.
    • Protect the terminals from accidental contact and from moisture.
  7. Confirm every port is securely capped and there is no active leakage.

What this chapter is based on

Resource library →

TroubleshootingA find-by-symptom table, the order of checks when the voltage behaves oddly, causes and actions for two symptoms, and what to send us.

Ask the engineer who built it

If your case is not covered here, send us the operating condition and what you observed. The engineer who designed the system answers directly.