HydroXpandHandbook

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Decommissioning and storage

HXS-30 · updated 2026-10-01

Safe shutdown and electrical disconnection, depressurising the gas paths, draining and sealing, storage and confirming a return.

The sequence for taking the stack out of the system, whether for a long stand-down, a move, or shipping it in for service.

  • WhoQualified personnel only
  • OrderStop, depressurise, drain, seal
  • Storage5 °C or above at all times
How to read this chapter

First timeDo the three sections in order. Never open a line that is still energised or still pressurised.

Done this beforeThe draining procedure and the storage conditions are what you need.

On this pageSafe shutdown and electrical disconnection

Safe shutdown and electrical disconnection

  1. Reduce the current to 0 A and stop electrolysis.
  2. Turn off the DC output, then the external disconnect or breaker.
  3. Circulate to cool it down, then turn off the pump and temperature control.
  4. Do not disconnect the DC cables straight away.
    • Allow time for the charge to dissipate and measure the terminal voltage before disconnecting with tools.

Depressurise the gas paths

Drain the electrolyte and seal it

  1. Place labelled, alkali-compatible containers under the discharge point.
  2. Reconfigure the pump so it does not draw from the tank again, and give air a way into the electrolyte inlet.
  3. Pump the electrolyte out of the stack through the outlet.
  4. Drain the remainder the way we advise.
    • Do not tilt it by hand to drain it; its weight makes that dangerous. Ask us about the draining method beforehand.
  5. Disconnect and cap.
    • Disconnect the external lines from the electrolyte inlet, the oxygen and electrolyte outlet and the hydrogen outlet, and cap or plug every port.
    • Disconnect the DC cables and protect the terminals from contact and moisture.
  6. Confirm every port is securely capped and there is no active leakage.

What this chapter is based on

Resource library →

TroubleshootingA find-by-symptom table, the order of checks, the causes behind odd voltage behaviour, and what to send us.

Ask the engineer who built it

If your case is not covered here, send us the operating condition and what you observed. The engineer who designed the system answers directly.